隨(sui)著社會的(de)發展,拋光機越(yue)來(lai)越(yue)為人們日(ri)常生(sheng)活中所需要(yao),尤(you)其是在(zai)工(gong)(gong)業發展中,它已(yi)成為必不(bu)可少(shao)的(de)一(yi)種(zhong)工(gong)(gong)具(ju)。主(zhu)要(yao)結構(gou)(gou)有:主(zhu)電(dian)機驅動(dong)機構(gou)(gou)、帶(dai)(dai)動(dong)轉(zhuan)(zhuan)動(dong)體轉(zhuan)(zhuan)動(dong)的(de)皮帶(dai)(dai)輪(lun)(lun)系(xi)(xi)統(tong)、進(jin)行(xing)(xing)(xing)(xing)行(xing)(xing)(xing)(xing)星傳動(dong)的(de)圓盤回轉(zhuan)(zhuan)體、滾(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)、帶(dai)(dai)動(dong)滾(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)進(jin)行(xing)(xing)(xing)(xing)自轉(zhuan)(zhuan)的(de)鏈輪(lun)(lun)系(xi)(xi)統(tong)、控制滾(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)自轉(zhuan)(zhuan)及(ji)卸(xie)料的(de)鏈輪(lun)(lun)減速(su)器機構(gou)(gou)和(he)操作(zuo)控制系(xi)(xi)統(tong)、安全保(bao)險(xian)系(xi)(xi)統(tong)等組成。主(zhu)要(yao)工(gong)(gong)作(zuo)原理:在(zai)轉(zhuan)(zhuan)動(dong)體的(de)圓周(zhou)上等距離地裝上四個六角滾(gun)(gun)筒(tong)(tong)(tong)(tong)(tong),滾(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)一(yi)方面(mian)隨(sui)轉(zhuan)(zhuan)動(dong)體轉(zhuan)(zhuan)動(dong)進(jin)行(xing)(xing)(xing)(xing)公轉(zhuan)(zhuan),另一(yi)方面(mian)在(zai)鏈輪(lun)(lun)系(xi)(xi)統(tong)的(de)作(zuo)用(yong)下,拋光機滾(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)繞自己的(de)軸心線(xian)進(jin)行(xing)(xing)(xing)(xing)自轉(zhuan)(zhuan)(轉(zhuan)(zhuan)向相反)。滾(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)的(de)行(xing)(xing)(xing)(xing)星運動(dong)使(shi)滾(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)內(nei)的(de)物(wu)質會因離心力的(de)作(zuo)用(yong)始終保(bao)持在(zai)滾(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)內(nei)壁的(de)外周(zhou)一(yi)側(ce),并在(zai)表(biao)(biao)層(ceng)上產生(sheng)流動(dong)層(ceng)。在(zai)這個流動(dong)層(ceng)內(nei),研磨石和(he)工(gong)(gong)件產生(sheng)相對(dui)(dui)運動(dong),并對(dui)(dui)工(gong)(gong)件表(biao)(biao)面(mian)進(jin)行(xing)(xing)(xing)(xing)細(xi)微切削、擠壓、從而使(shi)工(gong)(gong)件表(biao)(biao)面(mian)得到光整。
特點:
1.利(li)用行星轉(zhuan)動和(he)離心運(yun)動原(yuan)理,使零件和(he)拋(pao)光磨(mo)料在公轉(zhuan)和(he)自轉(zhuan)過程中互相(xiang)研磨(mo)拋(pao)光;
2.適(shi)用批量中小(xiao)型零件,特別適(shi)用有異(yi)型腔孔及熱處理后的工件,提高(gao)工效10~20倍;
3.六角桶內襯橡膠或(huo)聚氨酯(PU),同步帶傳動(dong),運轉平穩,噪音小;
4.內置四只(zhi)六角桶(tong)為水平(ping)式安裝,可(ke)更換(huan)聚氨酯內桶(tong),滾桶(tong)組可(ke)更換(huan),不影(ying)響主機工作(zuo)時間。
注意事項:
1.每只滾筒(tong)中(zhong)工作物的體積(工件、研磨石、水(shui)等)最大不超過滾筒(tong)容積的45%~55%。
2.工件(jian)與(yu)研磨石的比一般為1:1~1:5,拋光機精細研磨時為1:10,具(ju)體的工件(jian)應經(jing)試(shi)驗后(hou)確定。
3.一次的標準工(gong)(gong)作時(shi)間原則(ze)上為1小時(shi)左右,如認為有必要繼續(xu)工(gong)(gong)作時(shi),應根據滾筒內襯膠(jiao)層(ceng)耐熱界限(xian)溫(wen)度(du)不超過80℃,隔(ge)1小時(shi)左右更換水(shui)及研(yan)磨劑后再繼續(xu)進(jin)行作業。
4.四個(ge)滾(gun)筒的裝入(ru)量(liang)應該均等,因裝入(ru)量(liang)超(chao)過(guo)界限或裝入(ru)重量(liang)不均等,會(hui)出現不平(ping)衡和危(wei)險,應絕(jue)對避免。
5.裝入工件(jian)時,滾筒蓋(gai)以及(ji)滾筒邊緣之間夾有雜物時,拋光機因密(mi)封性(xing)不好,在運轉(zhuan)中會產生飛(fei)濺,故注意(yi)沖(chong)洗干(gan)凈。
6.采用鏈條傳動或(huo)同步(bu)帶兩種(zhong)結構機型以供(gong)客(ke)戶選擇。